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12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel

Henan Jinzhen Boiler Co., Ltd.
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12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel

Brand Name : Jinzhen

Model Number : HNJZ-12

Certification : CE

Place of Origin : China

MOQ : 1 set

Price : USD 55000 per set

Payment Terms : T/T, Western Union, L/C

Supply Ability : 18 Set/Sets per Month

Delivery Time : 25 days

Packaging Details : 40’FR for pyrolysis reactor , the rest parts of the machine shipped by 40’ HQ

Type : waste tire pyrolysis plant,Waste Tyre Pyrolysis Machine

Raw material : waste tyre, rubbers, tire scrap

Capacity : 12ton per day, 12ptd

End product : Tyre Oil, Carbon Black, Steel Wire

Usage : fuel oil as heating material

Power : 18 kW

Reactor Material : Q345R, Cr12 Alloy Steel, Stainless Steel

Reactor Thickness : 14mm, 16mm,18mm,20mm

Machine Testing : X- Ray and Pressure Testing

Output : 40-45% Fuel Oil

Factory Area : L*W*H=30m*10m*7m

Warranty : 2 years

After-Sale Service : Installation, Training and Debugging

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Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel

waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.

Feeding 2 hours —— Pre-heating 2-3 hours —— Oil Producing 8-10hours—— Cooling 3-4 hours —— Carbon black discharging 2 hours —— Steel Pulling 0.5 hour

12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel

Workflowchart of waste tire oil pyrolysis plant
First, the raw materials are put into the reactor and seal the doors in the reactor
Second, start the machine and reactor will rotating and be heated. When the inside temperature reaches the degree of 250 to 280, the oil gas will begin to generate while flow through oilgas separator, and continuously produce until the temperature up to the degree of 350 to 460.
Third, in oil gas separator, light component will enter the condensers, meanwhile, heavy component will be liquefied and then automatically discharged into heavy oil tank.
Forth, most of the light component will be liquefied through condensers to crude oil.
Small amount of oil gas cannot be liquefied and will be transferred by water seal tank back to the burning chamber to be reused as heating fuel. Carbon black will automatically sent from taphole and steel wire will pull out.

Technical Specification

Raw material Waste rubbers/tyres/plastic Waste rubbers/tyres/plastic Waste rubbers/tyres/plastic Waste rubbers/tyres/plastic
Daily Handling capacity 5 tons 8 tons 10 tons 12 tons
Working pressure Normal pressure Normal pressure Normal pressure Normal pressure
Main engine rotating speed 0.4R /min 0.4R /min 0.4R /min 0.4R /min
Power 15KWH 15KWH 15KWH 15KWH
Cooling Mode Water Water Water Water
Floor Area 200m2 250m2 300m2 300m2
Heating Mode Direct Direct Direct Direct
Oil Yield 45%-50% 45%-50% 45%-50% 45%-50%
Noise dB (A) <=85 <=85 <=85 <=85
Machine dimension(mm) D2200*L5000 D2200*L6600 D2600*L6600 D2800*L6600
Working Mode Intermittence Intermittence Intermittence Intermittence

Advantages of Waste Tyre Pyrolysis Plant
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.

main part for waste tire oil pyrolysis plant
A. horizontal reator
B. oil gas separator
C. vertical condensation system
D. heavy oil tank
E. water seal
F. water tower
G. desulfrization and dedust removal device
H. test pressure and temperature system
I. control panel
J. electricity control system
K. waste gas burning system
L. pipe and others

No.
Name
Output
Usage
1
Tyre Oil
40-45%
* Sell directly.
* Further refining to get standard diesel and gasoline via Zhongming distillation machine.
* Use as fuel for heating pyrolysis machine or distillation machine.
2
Carbon Black
35-40%
* Sell directly.
* Further Refine carbon via carbon black refining machine.
* Make pellet via carbon pellet maker.
3
Steel Wire
15%
* Sell directly.
* Make steel bloom by hydraulic press-packing.
4
Syngas
6%
* Recycle as fuel through gas burner system(we supply gas burner for free).
* Extra gas also can be storage as fuel for other heating.

Picture Details for tyre pyrolysis machine

12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel12ton 12tpd Automatic Waste Tire Recycling Pyrolysis Plant For Making Furnace Oil And Carbon Black, Steel


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